COMPLETE BATCH POWDER
COATING SYSTEM WITH FREE RAIL CONVEYOR
ITEM
NUMBER IPSFRBPS
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FOR PICTURES
SYSTEM DESCRIPTION:
This is a complete overhead “push trolley” Powder Coating System Designed for Long/Large/Multiple racked Parts.
Large Parts or racked multiple smaller parts are loaded on carriers.
There is a hoist assist load area with load platform and framed hoist rail system.
** hoist has been removed and is not included.
Parts/Racked Parts are manually pushed on overhead conveyor into Wash Booth, where Parts are manually sprayed/phosphated.
Parts/Racked Parts are pushed from Wash Booth to Dry Off Oven, where the conveyor has manual switch which provides two(2) lanes through Dry Off Oven.
Dried Parts are then manually pushed to Powder Booth, where the conveyor has a manual switch to take all dried parts through centered conveyor through Powder Booth.
Parts are Powder Sprayed Manually, and pushed into Cure Oven which has three(3) conveyor lines and appropriate switches.
Cured/Finished Parts are removed/exit from Cure Oven into three(3) lanes with appropriate switches for Cool Down and return to Unload area.
CURRENT CONFIGURATION IS “STRAIGHT LINE/RACE TRACK” DESIGN, BUT LAYOUT CAN BE READILY MODIFIED TO SUIT AVAILABLE AREA.
*** SYSTEM AND COMPONENT LAYOUT DRAWINGS ARE AVAILABLE WITH ALL DETAILS.
SYSTEM WAS INSTALLED IN LATE 1996, AND WAS USED FOR ONLY 3 YEARS.
IT IS IN VERY GOOD CONDITION, OPERATES VERY WELL, AND WOULD BE EXCELLENT WITH A LITTLE COSMETIC CLEANING AND PAINTING.
SYSTEM COMPOSITION IS AS FOLLOWS:
- FREE RAIL CONVEYOR SYSTEM WITH HEAVY DUTY TROLLEYS, FLOOR SUPPORT STRUCTURE AND EXISTING RACKING
- LOAD/UNLOAD STATION WITH HOIST TRACK & FRAMING
- WASH BOOTH WITH GRATING, HOTSY SPRAY/PHOS UNIT, MAN PLATFORMS AND OVERFLOW HOLDING TANK
- DRY OFF OVEN – COMPLETE CONTROL PACKAGE - TWO(2) LANE DESIGN
- POWDER BOOTH WITH DUAL PULSE CARTRIDGE COLLECTORS, AND CONTROL PANEL
- CURE OVEN – COMPLETE CONTROL PACKAGE - THREE(3) LANE DESIGN
- COMPLETE SYSTEM MANUALS
- ENGINEERING ASSISTANCE FOR LAYOUT INTO YOUR EXISTING BUILDING
SYSTEM SPECIFICATIONS:
FREE RAIL CONVEYOR SYSTEM WITH HEAVY DUTY TROLLIES, FLOOR SUPPORT STRUCTURE
AND EXISTING RACKING
+ 743 FEET OF ENCLOSED TRACK FREE RAIL CONVEYOR
+ SIX(6) MANUAL SWITCHES
+ SIXTEEN(16) LOAD BAR ASSEMBLIES
+ THIRTY TWO(32) HAND PUSH TROLLEY SET
+ LOAD/UNLOAD PLATFORM
+ HOIST FRAMING AND HOIST RAIL (HOIST NOT INCLUDED)
+ ALL FLOOR SUPPORT STRUCTURAL STEEL
WASH BOOTH WITH GRATING, HOTSY SPRAY/PHOS UNIT, MAN PLATFORMS AND OVERFLOW HOLDING TANK
+ 28’0” LONG X 15’0” WIDE X 12’6” HIGH
(Plus Exhauster 2’6”)
+ 57” WIDE x 97” HIGH SLIDING DOORS EACH END
+ HEAVY DUTY 3/16 STAINLESS STEEL DRAIN PAN WITH HEAVY DUTY STAINLESS STEEL GRATING
+ 500 GALLON STORAGE TANK WITH PUMP FOR WATER REMOVAL
+ TWO(2) MAN ACCESS PLATFORMS AND DOORS
+ HOTSY HEATED SPRAY CLEANING/PHOSPHATING UNIT
+ POWDERED EXHAUST SYSTEM – CONTROLS LOCATED IN DRY OFF OVEN PANEL – LIGHTS POWDERED VIA ROOM LIGHTING CIRCUIT
+ END OPENING ACCESS STAIRS
+ INTERNAL CONVEYOR SUPPORT STEEL
DRY OFF OVEN
COMPLETE CONTROL PACKAGE
TWO(2) LANE DESIGN
+ 18’0” LONG X 16’0” WIDE X 20’0” HIGH
(Height includes top mounted burner box)
+ 57” WIDE x 99” HINGED DOORS WITH BRIXON LATCHES TWO(2) DOORS EACH END – FOUR(4) TOTAL
+ TOP MOUNTED BURNER BOX WITH ACCESS STAIRS AND TOP SAFETY RAILINGS
+ MAXON OVENPAK BURNER RATED AT 500,000 BTUH - GAS OR PROPANE
+ RATED AT 3000 POUNDS PER HOURS AT 250F OPERATING TEMPERATURE
+ 10,000 CFM RATED RECIRCULATION PLUG FAN
+ DISTRIBUTION DUCTWORK THROUGHOUT OVEN
+ EXHAUST SYSTEM
+ NEMA 12 CONTROL PANEL WITH SAFETY DISCONNECT, DIGITAL TEMPERATURE AND OVER LIMIT CONTROLLERS, ALL REQUIRED PUSH BUTTONS AND PILOT LIGHTS.(480/3/60)
+ 4” INSULATED PANELS
+ INSULATED FLOOR
+ ALL REQUIRED STRUCTURAL STEEL
POWDER BOOTH WITH DUAL PULSE CARTRIDGE COLLECTORS AND CONTROL PANE
+ 20’0” LONG X 21’0” WIDE X 13’4” HIGH
(Width includes two side mounted pulse collector modules)
+ 57” WIDE x 99” OPENINGS EACH END
+ TWO(2) 6000 CFM COLLECTOR MODULES – PULSE DESIGN WITH MAGNAHELIC GAUGES, 7 ½ HP MOTORS, CARTRIDGE FILTERS, FINAL FILTERS AND COLLECTION PAN.
RECIRCULATES CLEAN/FILTERED AIR BACK TO PLANT –
NO AIR MAKE UP REQUIRED.
+ 304 STAINLESS STEEL WALL PANELS
+ POLYPROPYLENE ROOF PANELS
+ FOUR LIGHT FIXTURES
+ TWO(2) MAN ACCESS DOORS
+ STRUCTURAL/SUPPORT STEEL
+ NEMA 12 CONTROL PANEL WITH SAFETY DISCONNECT, MAGNAHELIC GAUGES, ALL REQUIRED PUSH BUTTONS AND PILOT LIGHTS.(480/3/60)
+ HAND SPRAY POWDER UNITS ARE NOT INCLUDED AND CAN BE PROVIDED AT ADDITIONAL COST, IF DESIRED
CURE OVEN – COMPLETE CONTROL PACKAGE – THREE(3) LANE DESIGN
+ 18’0” LONG X 18’0” WIDE X 15’6” HIGH
(Height includes top mounted burner box)
+ 57” WIDE x 99” HINGED DOORS WITH BRIXON LATCHES THREE(3) DOORS EACH END – SIX(6) TOTAL
+ TOP MOUNTED BURNER BOX WITH ACCESS STAIRS AND TOP SAFETY RAILINGS
+ MAXON OVENPAK BURNER RATED AT 1,000,000 BTUH GAS OR PROPANE
+ RATED AT 3000 POUNDS PER HOURS AT 400F OPERATING TEMPERATURE
+ 13,000 CFM RATED RECIRCULATION PLUG FAN
+ DISTRIBUTION DUCTWORK THROUGHOUT OVEN
+ EXHAUST SYSTEM
+ NEMA 12 CONTROL PANEL WITH SAFETY DISCONNECT, DIGITAL TEMPERATURE AND OVER LIMIT CONTROLLERS, ALL REQUIRED PUSH BUTTONS AND PILOT LIGHTS.(480/3/60)
+ 4” INSULATED PANELS
+ INSULATED FLOOR
+ ALL REQUIRED STRUCTURAL STEEL
COMPLETE SYSTEM MANUALS, ENGINEERING ASSISTANCE FOR LAYOUT INTO YOUR EXISTING BUILDING ARE INCLUDED AS PART OF THIS QUOTATION
- Removal, Loading and Re-installation
System removal, loading, Re-installation by customer or is available at an additional cost.
Included is:
Engineering assistance for installation and layout to fit desired space
Included is all available:
System Drawings
System Manuals
***
Price is where is, F.O.B. NC
***
Removal and installation can be quoted at additional cost
***
Offer Subject to Prior Sale
- Will be sold
on a first P.O. basis.
ORIGINAL
PRICE OVER $600,000.00
THIS
QUOTATION/OFFER IS SUBJECT TO PRIOR SALE .
GENERAL:
- Technician(s)
familiar with the system could be available to assist with installation,
start-up, training and initial production. (At additional negotiated
cost)
- System installation
can be provided at additional cost.
- System F.O.B.
from its location.
- Detailed quotation
and specifications provided upon request
- Site visit to
view system can be arranged upon request.
PRICING:
RETURN
TO USED EQUIPMENT LISTINGS
Steven
G. Maurer
Industrial Finishing Tech., Inc.
800-755-9872
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